Overmolded connectivity for industries that can’t afford a failed cable.
From armored vehicles to drilling rigs and robot arms, Mithril Industries builds sealed, strain-relieved cable assemblies for equipment that works in water, mud, cold, heat and constant motion.
Built for vehicles, soldiers and systems in the field
Defense programs push cables harder than almost any other sector: shock and vibration from vehicles, blast and impact, salt fog, fuels and extreme temperature swings. Overmolded assemblies remove the connector backshell as a failure point and hold up to rough handling by people wearing gloves.
- Military and light-armored vehicle harnesses
- Wearable soldier systems and tactical communications
- K9 unit, breaching and field-medic equipment
- Mil-spec circular connectors with sealed, molded strain relief
What these programs ask for
- Shock & vibration
- Molded bodies that won’t crack or loosen on tracked and wheeled vehicles
- Environmental sealing
- IP68 sealing against water, sand, mud and salt spray
- Traceability
- Full material traceability from connector and cable lot to shipment
- Workmanship
- IPC/WHMA-A-620 Class 3 builds, 100% electrically tested
From the rig floor to downhole tools
Drilling and production equipment exposes cables to petrochemicals, drilling mud, pressure washing and year-round weather. Oil- and chemical-resistant overmolds keep communication and sensor links running on land and offshore.
- Land and offshore drilling rigs and production platforms
- Pump jacks and wellsite monitoring
- Logging systems and measurement-while-drilling (MWD) tools
- Rig communication and antenna cable assemblies
What these sites ask for
- Chemical resistance
- Compounds rated for oils, fuels, hydraulic fluids and drilling mud
- Temperature range
- −40°C to +85°C service, including cold-weather flexibility
- Abrasion & crush
- Tough polyurethane jackets and boots for dragged and stepped-on cables
- Fast turnaround
- In-house tooling so replacement and new designs don’t wait on an outside toolmaker
Where else our assemblies go to work
Each application is different, but the problems repeat: water, motion, chemicals and abuse. That’s exactly what overmolding solves.
Counter-UAS & radar
Cable assemblies for radar, drone detection and mitigation, and mobile defense deployments where signal integrity and EMI shielding matter.
Mining
Assemblies for computer and control systems on haul trucks and heavy equipment, where dust, crushing and vibration are constant.
Robotics & automation
Continuous-flex cables with molded strain relief for high-cycle, high-torsion robot arms and cable tracks, reducing wear and downtime.
Security & law enforcement
Weatherproof assemblies for surveillance cameras, perimeter security and tactical equipment deployed outdoors year-round.
Telecommunications
Sealed Ethernet, RF and antenna cable assemblies for towers, remote sites and outdoor network equipment.
Agriculture & forestry
Harnesses and remote-monitoring cables that stand up to washdown, fertilizers, fuel, mud and vibration on farm and forestry equipment.
Transportation & marine
Assemblies for commercial vehicles, rail and dockside or shipboard systems exposed to road spray, salt and continuous vibration.
Medical
Molded cable assemblies with smooth, cleanable surfaces and protected internal electronics for equipment and field-medic systems.
Film & broadcasting
Cables that get coiled, dragged and reconnected every day on set and on location, with molded strain relief that survives the abuse.
Data acquisition & remote monitoring
Sensor and data cables for unattended sites in remote and harsh environments, where a failed connection means a costly trip.
What each sector demands most
We start every design by matching the mold compound, process and strain relief to the conditions the assembly will actually see.
| Sector | Sealing | Shock & vibration | Chemicals | Flex life | Extreme temp. |
|---|---|---|---|---|---|
| Defense & aerospace | ● | ● | ● | – | ● |
| Oil, gas & energy | ● | ● | ● | – | ● |
| Mining | ● | ● | – | – | ● |
| Robotics & automation | – | ● | – | ● | – |
| Agriculture & forestry | ● | ● | ● | – | ● |
| Security & telecom | ● | – | – | – | ● |
| Film & broadcasting | – | – | – | ● | – |
Don’t see your industry?
If your cables fail from water, motion, chemicals or abuse, overmolding can probably fix it. Tell us where the assembly lives and what it has to survive.